Your special requirements deserve special solutions. For this purpose FDM has developed its CUSTOM division. Dedicated volumes, removable doors or exceptional specimens testing are only few examples.
We analyzed and developed things like machines for special mechanical tyres testing, climatic chambers filled with path tracks for mice testing and environmental chambers with special filters or lights.
Our experience and technical innovation skills encounter the quality of ever. This will be with your special requirements and your future FDM CUSTOM chamber.
FDM products offer the best environment simulation. We know how difficult could be keep an high quality and reliability level in your laboratory. To help you bring home your goals we think excellent product isn’t enough. Service is fundamental. You have the freedom to choose between different service package, to take care of your devices and keep your research or business safe.
This is the latest and portable environmental chamber that FDM realized for specific customer needs. It’s a next generation device configured with multiple advanced features realized for testing the samples with varying weathering conditions. This small environmental chamber version (40C180V25) is a ‘PID (Proportional Integral Derivative)’ regulation device that can be used for ‘stability’ testing conditions. Alternatively, it can be equipped with programmable controller for cycling test; in this case we can manipulate the temperature and humidity making the testing much more dynamic. The specimen can be easily subjected to multiple environmental parameters with its advanced attributes.
We realized this machine according to the specifications provided by the customer. Also, they required us to realize the machine with smallest possible size, easy to transport to operate in multiple laboratories. This portable environmental chamber is configured for a specific customer who requested us to resolve a particular test condition and transportability. This environmental chamber consists of numerous benefits, which makes it a ‘stand out’ with respect to its ‘attributes’. We have the required skills to help them, and we did it!
This Environmental Chamber Consists of The Following Attributes:
Vast weathering range, with temperature ranging from -40°C to +180°C and humidity varying from 30% to 98% rh with a fluctuation range of less than 3.
Material used to manufacture this device is of very high quality. The exterior portion is made of ‘white coated galvanized steel’ and the interior is made of ‘AISI 304 stainless steel’.
Device is free insulated from CFC and HCFC.
Its interior consists of steel grid which are removable and height-adjustable as required.
It is basically a single-shelve environmental chamber, with its interior and exterior dimensions suitable to categorize it as ‘Portable’ as it weighs only 80kgs.
With this portable environmental chamber you have much interior space available, it can be subjected to any specimen of volume up to 25 liters, which is quite impressive with respect to its attributes.
Electrical Parameters Configured in Portable environmental chamber:
Energy consumption at 37°C is 0.5[kWh/h]
Voltage capacity is 220/240V
Power Frequency of 50 Hz
Nominal Power of 1 kW and Nominal Voltage (Phase) of ‘1-‘
Unit Fuse of 16 A
Feature that makes this one of its kind are the safety measure taken into account to meet our customers request, it is immune to every unwanted mishaps that may occur during testing period. Those safety measures consist of:
Constant Monitoring Controller: This reduces the chance of any unfortunate events to minimal.
High Alarm & Security Feature: In this feature, the audio-visual alarm sets off whenever the temperature becomes too ‘HOT’ for the testing specimen.
Security Device with manual reset Class 1(DIN 12880).
To summarize: it is small and portable, can be operated in any given conditions because of its ‘dynamic’ features. In others words, a smart environmental chamber.
As demand for electronic components, especially semiconductors, continues to grow rapidly, one of the challenges the industry faces, is the time taken to test those components. Traditionally, Temperature Humidity Bias testing, THB for short, has been the solution, but with that taking 1000 hours to complete it represented a significant delay, and this is where HAST testing, Highly Accelerated Temperature and Humidity Stress Test, offers significant advantages.
Taking between 96 and 100 hours per test, and often even less, the HAST test provides significant time savings that can have significant impact on business, and so has quickly become the most dominant of the endurance test methods for semiconductor devices. While primarily connected with semiconductor testing, HAST testing is used on a variety of both hermetically sealed and unsealed compact electronic components to provide fast testing results for a variety of situations and needs.
HAST testing standards
Time Is not the only difference, THB testing holds 85°C/85% R.h. condition as the samples are subjected to bias loads, however this has become less relevant today due to advances in the materials used in packaging and passivation.
By contrast, HAST test conditions use a high temperature of at least 100°C and usually around 105°C along with high relative humidity of around 85% in combination with high atmospheric pressure of up to 4 atmospheres. There is also a saturated version of the HAST test that uses 121°C temperature and relative humidity of 100%. If components are tested with power on, it is usually the unsaturated version with 85%RH. These environmental parameters provide an accelerated method of component reliability testing that quickly finds concealed defects that could result in failure during long-term use.
There are several standards for HAST tests from the IEC, JESD, JIS and JEITA, all indicate different combinations of temperature and RH, and are used for different situations. The most common are:
IEC 60068-2-66 – used in non-hermetically sealed, compact electronic components
IEC 60749-4 – Mainly used for semiconductors
JESD020C – Reflow soldering
JESD22-A104D – Temperature Cycling testing to cover component and solder interconnection testing
JESD22-B102E – Tests for accelerated moisture resistance, unbiased autoclave
JESD22-A108B – High Temperature Operating Life (HTOL) test
JESD22-A102C – Used for accelerated humidity resistance testing of non-hermetically sealed semiconductor-based devices
JESD22-A110C – Used for non-hermetically sealed semiconductor-based devices while powered to evaluate reliability
JESD22-A118 – Evaluates the reliability of unpowered non-hermetically sealed semiconductor-based devices
JIS C60068-2-66 – For testing compact electronic components
JEITA ED-4701/100 Method 103 – Tests the durability of semiconductors that are stored or used within high temperature and humidity-based atmospheres
Hast testing in practice
The Hast highly accelerated stress test uses dedicated design test chambers that are rapidly being deployed to replace existing THB testing chambers that use wet bulb/dry bulb mechanisms to control humidity accurately and consistently. That constant temperature/humidity chamber under high pressure is key to delivering fasterresults in all conditions.
HAST testing is particularly useful during product changes where adjustments could potentially accelerate metal corrosion, with results being obtainable so much faster than alternatives and as a result having a significant impact on development times. HAST testing is the best option for testing for any kind of moisture driven corrosion, with its testing capabilities providing shock accelerated conditions that provide a true test of components.
The ability to provide full tests of all components, evaluating insulation deterioration, overall performance including the performance of plastic sealed components in a variety of conditions, including through a vibration test, the HAST approach delivers the true shock test that gives a real insight into overall performance of the product.
With its flexibility and intensity providing a variety of testresults in a short space of time, HAST testing is well positioned for the modern production cycle. Crucially, the HAST testing process allows both saturated and unsaturated testing of components within the test cycle, and for plastic sealed components or others designed to be environmentally sealed, it provides a more streamlined, more effective outcome that enhances product development processes considerably.
Whatever testing standards are used, the ability to have tests completed in days, rather than months creates new opportunities for product development. By powering the agile testing process organizations are able to deliver faster responses to changing production needs, improving performance and delivering increased user satisfaction.